Building a Fluke Rod
Part I

The poll clearly indicated an interest in fluke rods, with a preference for bay and inshore. Therefore, to please all you avid fluke fishermen out there, I will do both inshore and ocean fluking. The only difference is the selection of the blank. Also, since I have no idea of the dollar budget each of you are willing to spend, I will give you several options in blanks, guides and grips to choose from. I am estimating that the total cost of the components will range from $125-$225 depending on the components selected. In addition, you will have the cost of building supplies like epoxy glue, masking tape, thread, brushes and finish which will add approximately another $30 or so.

These components and supplies can be purchased at most tackle shops that do custom rod building. On Long Island, Sea Isle and Donart are excellent sources. You can also purchase the components from the following catalogs. Call to request a catalog.

- Clemens Custom Tackle - 610-395-5119
- Cabela's Tackle Craft - 800-237-4444

The first step in the process is the selection of the blank. Blanks can be made from fiberglass, graphite or a composite combining both materials. Fiberglass is more durable than graphite. However, graphite is much lighter and has greater sensitivity. Composites try to combine the best features of both.

Let's get started in choosing a blank. I am going to list several different blanks for inshore and ocean fluking that I have fished with and can recommend along with their estimated retail price. You can choose the blank that fits your budget.

For Inshore Fishing with bait and bucktails (can handle up to 5 ounces of sinker)

Manufacturer

Material

Model #

Retail Price

Lamiglass

Graphite

XC78MH

$80

Lamiglass

Graphite

GLB84IL

$70

Lamiglass

Fiberglass

MB842F

$45

All Star

Graphite

GC787

$45

All Star

Composite

HLB845

$50

Loomis

Graphite

L842GL2

$66

For Ocean Fishing (can handle up to 10 ounces of sinker)

Manufacturer

Material

Model #

Retail Price

Lamiglass

Graphite

XC90HT

$125

Lamiglass

Graphite

GLB90IM

$100

Lamiglass

Fiberglass

BT963M

$60

All Star

Graphite

GSW967

$84

All Star

Composite

HLB785

$65

Loomis

Graphite

L905GL2

$88



For guide selection I believe the rod should be set up as conventional instead of spinning for better line control. I use Fuji ceramic guides exclusively since they have stood up to the test of time. The two choices are Hardaloy or Silicone Carbide, with silicone carbide the more expensive. The set of guides with matching tip top will range in cost from approximately $25-$75, depending on the material chosen and the number of guides. Both will work on the inshore or ocean fluking rod.

The blanks selected range in length from 6.5 to 7.5 feet. I would use a minimum of seven guides on the 6.5 and 7 foot rods and eight guides on the 7.5 foot rods.

The guide sizes are as follows: 20, 16, 12, 12, 10, 10, 10, Tip Top Add another size 12 guide for the 7.5 foot rod.

For Silicone carbide - SIC - use Fuji model NSG. For Hardaloy - use Fuji model BNLGH.

Reel Seat selection should be a Fuji size 20, either plain or trigger style.

Grip selection can be either cork or EVA synthetic. You want to make sure the grips are firm. I prefer cork, but good cork is hard to find. Grip length should be 12-14 inches for the butt and 6-8 inches for the foregrip, depending on your arm length and hand size. A Fuji rubber butt cap BRC19 will complete the handle.

The next installment we will talk about spining the blank, handle assembly and preparing the guides.

The third installment will cover guide spacing and wrapping the guides.

The forth installment will cover finishing techniques.

As a final thought, if you are really serious about building, I would highly recommend you purchasing Dale Clemens Advanced Custom Rod Building. It is the bible on the subject and will be very helpful to you as a reference source.




For anyone really interested in expanding their knowledge of rodbuilding, the Rodcrafters National Seminar will be held in Allentown, PA. the weekend of March 20 & 21.

This is two solid days of rodbuilding talks and demonstrations on all aspects of rodbuilding. Some of the best rodbuilders in the country will be there to share tips and techniques. It is a warm group of people, both men and women, that are very enthusiastic about the craft.

Anyone wanting more information, please contact Al Goldberg directly at rod prof@aol.com




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